See how to transform slow and wasteful mass production into lean one piece flow in this simple and fun paper airplane simulation.
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Thank you for watching – I really appreciate it 🙂
Cheers,
Daniel | Lean Smarts
Julius X5
04.07.2022batch production vs. one each flow …So that's what Toyota and Nissan does
The Next Frontier
13.05.2022Simple example but an eye opener!
The Lean Crawl
13.05.2022Hi Daniel what a fantastic video!! It’s the best video I’ve ever seen showing the difference between batch work and one piece flow. Great Job!! Take care, Filipe
Josh C
12.05.2022In a realistic production situation there would have been approx. twice as much produced in the batch scenario, as in the video both workers were idle for around half the time. Normally they would have been finishing the previous batch or starting the next.The time saving is in the elimination of picking up and putting down the paper, so it's a lot less than the video shows on face value but still worthwhile.
OluwaKemi Dare-Idowu
12.05.2022This is an awesome and effortless explanation. Thank you so much, Daniel. It is the best explanation I have seen online so far.
Chetan Chaudhari
12.05.2022Nicely explained…
But it can be presented by using simulation software by assuming real data from any industry?
Please, suggest us
Yazan Nofal
12.05.2022Thanks Daniel, that's the best explaination I've seen online so far, and I think there won't be a more fantastic video than yours
smash461986
12.05.2022I hate lean and it doesn't work and reduces quality. Awful model.
peter blokhuis
12.05.2022I like your videos but in the spirit of helping you I have to say this one is totally invalid. There are strong advantages to batching (like reduction in setup time, operators muscle memory, familiarization with expected quality standards, not having to get re-acquainted with pertinent procedures, to name a few) If you had operator A and B both working simultaneously on different folds, and doing a meaningful number like 100 units you get a different result. Our factory improved production throughput by 40% by moving from continuous flow to BATCH production.
Harald Simon
12.05.2022THANK YOU VERY MUCH FOR THIS EXPLANATION, https://www.123-lean-success-and-more.de/
Killer_Kevin2009
12.05.2022Nice
Michael
12.05.2022Are we sure that the 64% in improvement is the correct number? 😉